India
Monitoring and Tracking
Environmental Productivity Analysis, Energy Efficiency and HVAC System Optimization
Project Highlights
- An IoT-Based Temperature and Humidity Monitoring System provides real-time tracking and analysis of environmental conditions to ensure optimal operational efficiency and safety in industries such as aerospace, manufacturing, and defense.
- Hindustan Aeronautics Limited (HAL) is an aerospace and defense company in India. It specializes in the design, development, manufacturing, and maintenance of aircraft, helicopters, and engines.
- They want us to build a custom-based temperature and humidity monitoring system that measures environmental conditions such as the temperature and humidity in its manufacturing units which ensures compliance with industry standards and product quality.
- The system offers a desktop app for real-time monitoring and reporting of temperature and humidity levels along with a history of stored data for analysis. It ensures that environmental conditions within the facility are maintained at ideal levels, providing alerts if temperature or humidity deviates from the set range. A centralized dashboard offers real-time data and actionable insights.
About the Project
- The client wanted us to build a system that monitors temperature and humidity within the space.
- As a well-established industry, Hindustan Aeronautics Limited (HAL) needed a solution that would automatically measure temperature and humidity at all times, helping them to improve operational efficiency and maintain product quality.
- The system is specifically designed to support industries where environmental conditions, such as temperature and humidity are crucial. In sectors like pharmaceuticals, aerospace, and food manufacturing even small changes in these conditions can lead to significant problems such as spoilage, product defects, or equipment damage.
- Therefore, precise monitoring is essential to ensure smooth operations and product integrity.
Technology Used
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Challenges
Our Innovative Solution
- To tackle the challenges, the PsiBorg team adopted a flexible approach to implementing the Temperature and Humidity Monitoring System.
- First, our team thoroughly researched and analyzed HAL’s specific needs, identifying the key factors to design the system accordingly.
- As a result, we decided to build a custom-based solution that integrates various IoT hardware components, such as BLE sensors, SD card, and charging modules with a centralized IoT dashboard for real-time monitoring.
- By understanding the importance of data accuracy, the PsiBorg team designed the system to collect essential parameters like temperature and humidity levels, ensuring a reliable overview of environmental conditions.
- Finally, to ensure a smooth transition, we provided training sessions for HAL’s staff to help them understand how to use the system and maximize its benefits effectively.
Features
1
Real-Time Environmental Tracking
This feature allows continuous monitoring of temperature and humidity levels in real-time. It ensures that any changes in these conditions are detected instantly which helps to maintain optimal conditions and address issues quickly.
2
Connection Alert(until device connected)
If the device ever loses connection, the system sends an alert and keeps reminding you until the device is reconnected. It ensures you’re always in the loop and nothing gets missed.
3
User Friendly Dashboard
The system has a simple, easy-to-use dashboard that shows real-time data in a clear and visual way, making it easy for users to understand and keep track of environmental conditions.
4
Check Device Health Anytime
Users can check the status of the monitoring devices anytime, including battery levels, which last up to 2 months on a single charge. The devices also use a Type C charging cable for quick and easy recharging.
5
Historical Data Analysis
This system allows users to access past data, making it possible to analyze trends over time. By reviewing historical temperature and humidity data, users can identify patterns, troubleshoot issues, or make data-driven decisions to improve operations.
6
Download and Export Data
Users can download and export the collected data into different file formats (such as CSV or Excel) which allows for easy sharing, and further analysis outside of the system.
Result
The implementation of the IoT-based Temperature and Humidity Monitoring System for Hindustan Aeronautics Limited (HAL) resulted in enhanced environmental control across their manufacturing units which improved product quality and workplace safety.
Our solution offers a reliable and proactive tool for real-time environmental monitoring, ensuring optimal conditions for manufacturing processes.
The system has been successfully integrated into HAL’s facilities with key features such as:
- Continuous tracking of temperature and humidity conditions.
- Real-time data visualization through an intuitive dashboard.
- Device health monitoring which allows users to check the status of devices anytime.
- Historical data analysis to gain deeper insights over time.
What We Delivered
- Temperature and Humidity Monitoring Devices
- Desktop App
Client Testimonial
━ Hindustan Aeronautics Limited (HAL)
“We’re pleased with our collaboration with PsiBorg on the Temperature and Humidity Monitoring System. Their team took the time to understand our requirements and provided a solution that fits perfectly with our needs. The system has improved our environmental control, helping us to boost product quality and efficiency.”
