India
Monitoring and Tracking
Labor Productivity Analysis, Quality Control, Safety and Incident Management
Project Highlights
- An IoT-based Manpower Tracking and Monitoring System offers real-time monitoring of worker productivity, safety, and location across a range of industries, including manufacturing, healthcare, and automotive industries.
- DENSO is a global manufacturer of automotive components, offering advanced automotive technology, systems, and products. The second-largest automotive manufacturer in the world, which deals in manufacturing cars like Ford, Nissan, Honda, and Toyota.
- They wanted us to build a custom-based manpower and trolley tracking and monitoring system that would allow them to track workers and trolleys to improve productivity, ensure accountability, manage variable pay, meet data security requirements, and so on.
- The IoT-based manpower tracking system offers real-time location tracking by allowing management to monitor workers locations and productivity easily. Key features include automated attendance reports, an intuitive IoT dashboard for centralized data visualization, and safety alerts that notify supervisors of unauthorized access or emergencies.
About the Project
- The client wanted us to develop such a system that helps them to track their trolleys and manpower.
- As a world-recognized automotive industry, the DENSO wanted such a system to automatically track the number of hours spent by the individual on the machines, manufacturing areas, and work sites
- It is designed for industries with critical safety and efficiency needs. This solution utilizes wearable devices and sensor networks to ensure workers welfare and enhance operational supervision. It easily integrates hardware components like BLE tags and beacons with an IoT dashboard for centralized data analysis and management. This approach significantly contributes to effective manpower and trolley tracking in automotive industries.
- Additionally, the trolley tracking feature provides complete control and visibility over trolley routes by enabling smooth tracking and recovery. With predictive and preventive data analytics, this system ensures optimal trolley availability and proactive maintenance by supporting better planning and efficient resource allocation across the workplace.
Technology Used
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Challenges
Integrating various hardware components with the IoT dashboard required careful planning to ensure smooth communication and data accuracy.
Developing a system that efficiently processes large volumes of data in real-time presented significant technical challenges that required robust data management solutions.
Encouraging workers to utilize the new tracking system was a challenging task as they needed to communicate its benefits effectively and address any concerns regarding people tracking in the automotive industry.
In the development manner, a significant challenge was designing the manpower tracking system to be scalable. As DENSO’s operations expand the system needs to handle increased data loads and user demands without compromising performance. This required careful architectural planning and testing to ensure the system could grow and adapt to future needs while maintaining reliability and speed.
Ensuring accurate tracking of trolleys in dynamic environments was a significant challenge. This required the development of complex algorithms and adjustment of GPS and sensor technologies to maintain precise location data and avoid operational inefficiencies.
Our Innovative Solution
To address these challenges, a dynamic approach was adopted by the PsiBorg Team for designing and implementing the manpower and equipment tracking system.
Our Team first did a thorough research and analysis of client requirements and pointed out the key points to customize the Manpower Tracking and Monitoring System accordingly.
As a result, we chose a custom-built solution that integrates various IoT hardware components including BLE beacons, BLE tags and smart wearables along with a centralized IoT dashboard for real-time monitoring.
Understanding the importance of data accuracy and safety, the PsiBorg designed the system to collect critical metrics such as location data, movement patterns and heat maps ensuring a comprehensive overview of workers performance and welfare.
For a smooth transition, we offered training sessions for managers and workers, giving them with the knowledge to effectively utilize the system and its benefits.
The main points of developing this innovative manpower tracking system include:
- Real-Time Data Collection: Continuous monitoring of critical metrics like location and movement patterns, with additional features such as body temperature and heart rate coming soon to ensure safety and productivity
- Centralized Dashboard: A user-friendly IoT dashboard that allows managers to visualize real-time data and generate actionable insights for decision-making.
- Automated Alerts: Real-time notifications for emergencies, unauthorized access or deviations from protocols to enhance workplace safety.
- Scalability and Adaptability: A system designed to grow with the organization that is capable of handling increased data loads and user demands without compromising performance.
Features
1
Real-time Location Tracking
It helps the supervisor to see the workers and contractors at all times.
2
Enhanced Safety & Security of Workers
Keeping workers safe at work is very important. This system sends immediate alerts if workers or trolleys enter a restricted or dangerous place.
3
SOS Alerts
In case of an emergency, the worker can send SOS alerts from their devices to the central system or an SMS depending on the situation.
4
MIS reports
It generates detailed MIS reports that summarize key operational and productivity data, helping managers make informed decisions by analyzing workforce performance, attendance, safety incidents and more.
5
Real-time IoT Dashboards
The dashboard displays the number of workers at each location organized by their job titles and presents this information in clear graphs and images for easy understanding.
6
Geofencing
It creates virtual environments within the workspace and sends alerts if workers or equipment cross the zones.
Result
The development and implementation of manpower and trolley tracking in automotive industries led to significant improvements in workers management and safety practices. It also helped in the reduction of operational costs.
Our solution provides a reliable tool for real-time monitoring by ensuring productivity and security in the workspace.
We have successfully deployed the manpower and trolley tracking in Automotive Industries.
with the key features such as:
- Real-time location monitoring of workers and trolleys.
- Automated Attendance Reports.
- Safety alert for unauthorized access and emergencies.
- User-friendly IoT dashboard for centralized data visualization.
What We Delivered
- Beacons for trolley and manpower tracking
- User friendly dashboard
Client Testimonial
━ DENSO
“We are extremely satisfied with our decision to partner with PsiBorg for the development of our manpower and trolley tracking system. From the beginning, their team made it a priority to fully understand our requirements and objectives, ensuring the solution was customized to our specific needs. The system has provided us with enhanced visibility into worker productivity and safety, helping us streamline operations and improve efficiency. PsiBorg delivered a high-quality solution on time and demonstrated great expertise throughout the project”
